Materials indexMaterial record / Glass

Bottles from bars, restaurants and rooms

Waste glass

Hotels handle a steady flow of whisky, wine, spirit and water bottles. Once separated by colour and contamination, that familiar pile becomes a precise mineral feedstock rather than an anonymous bin of glass.

Used glass bottles collected as a raw waste stream
The original waste stream, before material processing begins.Source / 01

Why it’s worth recovering

Visible in the finished surface

Colour and particle size remain legible, so the new material keeps a direct visual connection to the bottles it began as.

Inert and durable

Clean glass is stable, hard-wearing and suited to surfaces where texture and longevity matter.

A local, repeatable stream

Hospitality sites produce bottles every day. Keeping that stream separate makes collection and material development more consistent.

From waste stream to part

The production process.

  1. 01

    Collect

    Bottles are kept separate at source and moved out of the operational waste stream.

    Step 1
  2. 02

    Clean and sort

    Caps, labels and contaminants are removed; glass is grouped where colour control matters.

    Step 2
  3. 03

    Crush and grade

    The glass is reduced to controlled particle sizes, from visible chips to a sand-like aggregate.

    Step 3
  4. 04

    Form

    The graded material is combined with an appropriate binder or fused in specialist production, depending on the product brief.

    Step 4
  5. 05

    Finish

    Surfaces are cut, ground and polished to reveal the recovered aggregate, then assembled for use.

    Step 5
Mixed-colour waste glass crushed into a sand-like aggregateRecovered glass material being developed for a new product
Prepared feedstock and manufacturing development from the MadeBy archive.

Technical data

What it is, and how it behaves.

Incoming form
Clean container glass, separated from mixed operational waste
Preparation
De-labelled, cleaned, crushed and graded by particle size
Visual character
Colour and aggregate pattern vary with each collected batch
Suitable processes
Casting, pressing or specialist glass forming after material trials
Quality control
Contamination, grading and edge finish checked for each application
Design principle
Specify by performance and range, not an artificial promise of perfect uniformity

Manufacturing into new things

Design starts with grading

Particle size changes both the look and behaviour of the mix. Samples establish the right balance before a component is drawn.

Edges matter

Cutting and polishing trials define safe, durable edges and reveal how the aggregate reads at the surface.

Batch character is retained

Rather than disguise variation, the design uses it as evidence of the original glass stream.

Where it doesn’t belong

  • — Final performance depends on the forming system and must be tested for each use.
  • — Mixed colours create variation between batches.
  • — Impact-critical and structural uses require application-specific certification.

Sample recipe / Glass

A product sample begins with a controlled recipe.

This record keeps the source, preparation and production decisions together, so a promising sample can be reviewed and repeated.

MadeBy material recipeSample 01 / indicative
01 / Feedstock
Container glass
Clean, de-labelled and colour-sorted
02 / Particle profile
Graded aggregate
Visible chips through to fine mineral fraction
03 / Forming route
Cast, press or fuse
Selected after application trials
04 / Surface finish
Ground and polished
Reveals the recovered aggregate
05 / Quality checks
Purity, grading, edges
Checked against the intended use
06 / Batch character
Source-led colour mix
Variation is retained, not disguised

Illustrative sample recipe. Binder, forming conditions and performance tests are set for the final application.

From source to specification

A stream becomes useful when its limits are understood.

Material development begins before the workshop. Separation at source protects identity and quality; sampling establishes variation; testing matches the material to an application. Only then can repeatable production be discussed.

01

Source

Bottles from bars, restaurants and rooms

02

Preparation

De-labelled, cleaned, crushed and graded by particle size

03

Best next job

surfaces, tiles, table elements and future product trials

04

Evidence

Samples, process notes and application-specific checks are kept close to the object.

A finished application developed from glass

Material record

The story should survive the sale.

Each application is intended to carry a useful record: what the object is, where its material came from, how it was prepared, what care it needs and what to do when its first use ends.

  1. 01 / Meet the object
  2. 02 / Follow the material
  3. 03 / Read the making
  4. 04 / Keep it useful