Materials indexMaterial record / Coffee grounds

Coffee bars, breakfast service and kitchens

Spent coffee grounds

Coffee grounds leave the machine warm, wet and heavy. The critical first transformation is simple: collect them cleanly and remove moisture. Once dry and graded, the grounds can become part of a repeatable composite recipe.

Used espresso grounds, coffee puck and portafilter
The original waste stream, before material processing begins.Source / 01

Why it’s worth recovering

A daily hospitality stream

Coffee is made throughout the day, giving participating sites a consistent material stream with a direct connection to guests and staff.

Character without imitation

The natural dark speckle and texture come from the grounds themselves rather than a printed finish.

Suited to controlled forming

Once dried and compounded, the material can be compounded with bio PLA then extruded into filament for 3D printing.

From waste stream to part

The production process.

  1. 01

    Collect

    Grounds are captured separately at the machine, without tea bags, food or other service waste.

    Step 1
  2. 02

    Dry

    Moisture is removed promptly to stabilise the material and make storage and transport practical.

    Step 2
  3. 03

    Compound

    Grounds are combined with a bio PLA recipe for the forming method.

    Step 3
  4. 04

    Extruded

    The compounded pellets are then extruded through a die and wound into filament.

    Step 4
  5. 05

    3D Printing

    We then use the filament to make products from our coffee waste.

    Step 5
Dried coffee grounds prepared as material feedstockCoffee composite being manufactured into a new part
Prepared feedstock and manufacturing development from the MadeBy archive.

Technical data

What it is, and how it behaves.

Incoming form
Spent espresso grounds collected separately at source
Critical control
Prompt drying and stable moisture before compounding
Preparation
Dried, sieved and graded to suit the chosen process
Forming routes
Additive manufacture or moulding after recipe development
Visual character
Naturally dark, warm and speckled; batch variation expected
Assembly
Separable fittings preferred so parts can be repaired individually

Manufacturing into new things

Drying is the first manufacturing step

A useful material begins at the coffee machine. Collection routines determine whether the grounds remain viable.

Recipes follow the component

Particle size, carrier and forming method are tuned to the part instead of expecting one mixture to do everything.

Process texture is retained

Print lines and natural speckle are treated as finished character, reducing decorative layers that hide the material.

Where it doesn’t belong

  • — Indoor applications unless a specific exterior system is validated.
  • — Direct heat and wet-area use require separate testing.
  • — Structural uses need a supporting material or application-specific certification.

Sample recipe / Coffee grounds

A product sample begins with a controlled recipe.

This record keeps the source, preparation and production decisions together, so a promising sample can be reviewed and repeated.

MadeBy material recipeSample 01 / indicative
01 / Feedstock
Spent espresso grounds
Collected cleanly at the machine
02 / Preparation
Dry, sieve and grade
Stable moisture is the first control
03 / Compound
Grounds plus carrier
Tuned to the selected forming process
04 / Forming route
Print or mould
Chosen for the component and volume
05 / Surface finish
Natural dark speckle
Process texture remains visible
06 / Quality checks
Moisture, flow, fit
Part and fittings checked independently

Illustrative sample recipe. Ground-to-carrier ratio and process settings are confirmed through component-specific trials.

From source to specification

A stream becomes useful when its limits are understood.

Material development begins before the workshop. Separation at source protects identity and quality; sampling establishes variation; testing matches the material to an application. Only then can repeatable production be discussed.

01

Source

Coffee bars, breakfast service and kitchens

02

Preparation

Dried, sieved and graded to suit the chosen process

03

Best next job

lighting, mirrors, small furniture and interior objects

04

Evidence

Samples, process notes and application-specific checks are kept close to the object.

A finished application developed from coffee grounds

Material record

The story should survive the sale.

Each application is intended to carry a useful record: what the object is, where its material came from, how it was prepared, what care it needs and what to do when its first use ends.

  1. 01 / Meet the object
  2. 02 / Follow the material
  3. 03 / Read the making
  4. 04 / Keep it useful